fixing broke wire in battery junction box on 6.7

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Testing Diagnosis and

Battery Junction Box (fuse box under hood). There was no continuity between fuse 72 and pin 3 of the PCM relay. The relay would click (getting signal on pin 1 and 2), and it was .

Wiring over lay performed, smart junction box had few fuses blown and have been replaced. When ignition is turned on abs lights and park brake light on in dash, oil pressure . I don't think a chaffed broken wire is reason to replace a harness. A proper wiring repair is easy to do and won't cost more for a splice kit or more is a connector needs to be . There was a recall on earlier models where the battery Junction box/fuse box on the passenger side under the hood, would get water due to the cover not being tight, and do .

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I have a 2016 f550, 6.7 diesel, it will not crank, i have

I've seen them break in a few different spots. I usually just roll under the truck and pull on the wires where they come out of the plastic casing. Usually, you'll end up easily finding .

ption and Operation).Verify. he customer concern.Check the battery for loose, damaged or. orroded connections.Check the starter for loose, damaged or. orroded connections.Check the . Stick a voltmeter on the battery when it acts up and see if the system voltage is really that high. If it is, then there is either a short to the field windings, or the pcm is screwed . Everytime I've had a p068a, it was caused by at least one bad battery. Have seen this code several times. Check all connections. Particularly at the passenger side battery and .ok, found something. You might not have not power to the PCM power relay from fuse 72. Check for broken wire inside of the battery junction box.

I get code P6025. Long story short, I need to know if anyone has found a way to repair or circumvent the fuse block next to the passenger side battery. It is part number BC3Z .

Looking for ford 2012 f250 6.7 diesel battery junction box wiring diagram and also the whole truck and components lol i Chad Farhat Owner at Carolina Auto Service & Sales , 20 years experience in Foreign & Domestic Vehicles 6.7L Power Stroke Diesel - Won't start, possible electrical issue - I kind of got the same problem going on, went to start nothing. Towed it into town started. Went to start it couple days later nothing. Jump the plug by right battery starter turns. When key is turned to run no glow plug light, no fuel pump prime.. Here’s the short version of the TSB. The formatting is a little off. NHTSA ID: 10125064 TSB ID: tsb17-2196 Some 2017 f-super duty pickup vehicles built on or before 7-jun-2017 may exhibit various intermittent electrical .

I have removed and cleaned the battery terminals on both battery's. I measure both while disconnected and get ~12.5v on each, and the same when connected. I then get ~14.5 while running. I have looked at all the connectors in the cab I could see, the passenger side fuse panel in the cab, and tugged on every wire I could reach in the engine. Today I managed to fix it. Correction from yesterday: Fuse 72 doesn't feed PCM relay Pin 3, it's getting power straight from the main 12v bus in the Battery Junction Box. It is a yellow with red stripe wire, looks to be around 10 ga. Fuse 72 feeds the relay coil side. . Ended up finding a broken wire inside of the battery junction box that .Customer: I have a 2020 Ford F350 6.7 Power Stroke vin#1FT8W3DT7LEE58973 with the follow fault code P221C. I need a troubleshooting guide and wiring diagram. Thank you.

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I am guessing dual batteries so be careful taking a cable off, it will still have power from the other battery. It is better to remove both negative terminals first. Then reinstall the positive ones first. If you test at the battery terminals, you should get about 13.5 to 14.5 volts, with the engine running.

The main power wire (big gauge) that bolts to the alternator has 12.2 volts. The smaller red wire has zero volts. When we jumped the red battery wire to the small red wire the issue goes away. We have power on both sides of the fusible link. We probed the wire itself at the alternator and The wire before the alternator has no power either.

6/23/2019 Repair content for 2017 Ford F-350 Super Duty . Wiring Refer to Diagnostics . Feedback. 6/23/2019 Repair content for 2017 Ford F-350 Super Duty . A7 CHECK THE BJB (BATTERY JUNCTION BOX) STARTER RELAY FUSE Yes GO to A8 No REPAIR the circuit for a short to ground.

Particularly at the passenger side battery and junction box next to battery. You will need to monitor the vbatt PID using a scan tool to start . . Finally ended up taking it to the dealer where they had it for a few days to chase down a bad wire - the one that controls the indicator light on the dash. Everything was working perfectly, just .The smart junction box sends a voltage to and receives the key-position signal from the ignition switch. This in turn, turns on several circuits that basically wakes up the whole vehicle and gets ready for start, or, at the end of a run, turns them off, putting everything back to sleep. All wiring checked out. All signals were ok. It is connected to fuse 98 in the battery junction box. The harness runs down from the BJB onto the engine block in a plastic support where it crosses the crank pulley and heads up the left front of the engine to the generator. . If the wire is broken or soon to be broken you can sometimes just find an exposed portion of the yellow and red . 1999 to 2016 Super Duty - Battery Cable Assembly replacement 2016 6.7L Diesel - Just got my quote from the dealer for replacement of the positive cable assembly for the starter battery in my 2016 SD. Corrosion from the battery has weakened the connection plate. ,369.86 0.94 for the part alone. The quoted labor is.

Best way to fix broken wires in door wiring harness. . 06 megacab slt 4x4 short box g56. Valair single disc. 4"silverline exhaust, gdp 2 micron fuel filter, EFI live. Edge CTS2. Save Share Reply Quote Like. L. lawrence1. 101 posts Customer: i have a 2016 f550, 6.7 diesel, it will not crank, i have checked all the related fuses, relays, ect. batteries are both good, all lights come on on the dash, security system is not active, it just wont crank. Mechanic's Assistant: Have you checked the fuses? The dashboard bulbs? Customer: yes, all the related fuses and relays are good Mechanic's Assistant: Are you fixing .

Owners who have a Ford 6.7 diesel & having the infamous RED BATTERY WARNING light on, may want to check this out and see if this repair is applicable to your. I also do not have license plate lights. Haynes repair manual schematic call out a "Battery Junction Box", with two 7.5 amp fuses in slot 20 and 22 which feed the LH and RH rear lights. The Ford owners manual does not identify a "Battery Junction Box" in the fuse locations. What is and where is the "Battery Junction Box " Thanks for any helpBattery Junction Box (BJB) Wiring - MOUSE CHEWED WIRES IN THE BATTERY JUNCTION JOX. FIXED WIRES ALL SET NO CODES Repaired Battery Junction Box (BJB) Wiring 2 Levi Clark June 13, 2019 2012 Ford F-350 Super Duty, Xlt 6.7L, V8, Diesel, Asp T, VIN T, 32V, OHV, USA * Battery Junction Box (BJB) Wiring - broken brown/violet wire. broken left side on .

2017 - 2022 Super Duty - 2022 Super Duty Battery Junction Box - I am planning on wiring a battery to battery charger to allow me to charge my truck camper battery while driving. I'd like to attach a 60A fuse and a new wire to the battery terminal to run to an Anderson plug in the box. I have an F350, dual battery 6.2L. Something to note that is definitely different at some point between 20MY and 22MY, which has come up on the forum before: the location of what the wiring diagrams call the "low current battery junction box" - a.k.a. the engine bay fuse box.Some 2011-2015 F-Super Duty 6.7L diesel equipped vehicles may exhibit an illuminated MIL and DTC P0087,P0088,P0089,P0093, P228F or P2291 associated with a rough idle or crank no start condition. If this condition is present, inspect fuse 33 in . Disconnect the negative battery cable from the negative battery post without breaking the connection of the jumper wire. NOTE: It is very important that continuity is not broken between the battery and the negative battery cable when connecting the meter. If this happens, the entire 40-minute procedure must be repeated.

I've purchased an 8T2T-14B192-AA relay from Ebay and there are available slots for it. I just need to get at the backplane of the fuse box to do it. I just can't figure out how to remove the fuse box. I see absolutely no attachment screws. The only visible fastener looks like it holds the ground cable to the front end of the box. I replaced the battery junction box or fuse box with a new ford part. Put two new batteries in it and still no crank. The dash works buy the battery indicator is on with the key on. I ran module test with my jpro and found no problem. I can still jump the starter wire and make it crank over but it won't stariòIt.

So I decided to check the trailer 7 pin connections in the junction box mounted on the hitch. when I pulled the cover off and started pulling the wires out a couple of wire nuts fell off and the wires came apart. So I am not sure which wires go to which wires. Does anyone have a wiring diagram for the connection box for the 7 pin connector?

F100 Mega Fuse - 275A / Battery Junction Box F98 - 10A / Battery Junction Box . I think I made the mistake by putting a power wire from the pcm to power battery. Ford Mechanic: Frank@AutoPro. Please be careful to not short anything. . The pin broke off inside the terminal. Ford Mechanic: Frank@AutoPro. This is not good. 6.7L Power Stroke Diesel - 2013 F350 6.7L Starter System Fault - Working on a 13? F350 6.7 truck for a friend. Trucks was running fine then all of a sudden he parked it and it would not fire back up. Typical service advance track, starter system fault, coolant light comes on, wrench on the dash and it will not turn.

Battery Light On

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fixing broke wire in battery junction box on 6.7|6.7L no crank, no communication with pcm

fixing broke wire in battery junction box on 6.7|6.7L no crank, no communication with pcm .

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