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In this video I show how to fill holes in sheet metal using a mig welder. This is always challenging do to the thin sheet metal cars are built out of today. .
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Plug welding is a type of welding technique that involves welding a small, cylindrical plug hole using welding filler wire. The process is commonly used in automotive and aerospace applications, as well as in the repair of metal structures.
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I have set up very odd-shaped cast iron parts in a 14" abrasive cutoff saw, which exerts fairly low forces on the casting. I put the castings in a rectangular plastic pan, oriented so that it could be sawed on the desired plane, and poured plaster of Paris around it.
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